
全自動超聲波清洗機的工作原理與傳統超聲波清洗機一脈相承,核心仍然是基于“空化效應”。其基本過程是:換能器將功率超聲頻源的聲能轉換成機械振動,通過清洗槽壁將清洗液輻射到超聲波。當聲壓或聲強達到一定程度時,氣泡迅速膨脹后又突然閉合,閉合瞬間產生沖擊波,使氣泡周圍產生10??-10??Pa的壓力及局部高溫。這種超聲波空化所產生的巨大壓力能破壞不溶性污物而使其分散于溶液中。
The working principle of the fully automatic ultrasonic cleaning machine is in line with traditional ultrasonic cleaning machines, and the core is still based on the "cavitation effect". The basic process is that the transducer converts the sound energy of the power ultrasonic frequency source into mechanical vibration, and radiates the cleaning solution to the ultrasonic waves through the cleaning tank wall. When the sound pressure or intensity reaches a certain level, the bubble rapidly expands and then suddenly closes, producing a shock wave at the moment of closure, causing a 10?? -10?? Pa pressure and local high temperature. The enormous pressure generated by ultrasonic cavitation can destroy insoluble pollutants and disperse them in the solution.
全自動超聲波清洗機主要由以下部分構成:
The fully automatic ultrasonic cleaning machine mainly consists of the following parts:
清洗槽:包括超聲波清洗槽、漂洗槽等,用于不同階段的清洗處理。
Cleaning tank: including ultrasonic cleaning tank, rinsing tank, etc., used for different stages of cleaning treatment.

干燥槽:用于清洗后工件的干燥處理。
Drying tank: used for drying the cleaned workpiece.
機械手及傳動系統:采用單臂機械輸送、懸掛鏈、氣缸推動等方式,實現工件在各槽體之間的自動傳送。
Mechanical arm and transmission system: using single arm mechanical conveying, suspension chain, cylinder pushing and other methods to achieve automatic transfer of workpieces between various tanks.
PLC控制系統:實現全自動程序化控制,通過人機界面觸摸屏進行操作,具備自動和手動轉換功能。
PLC control system: realizes fully automatic programmed control, operates through the touch screen of the human-machine interface, and has the function of automatic and manual conversion.
輔助系統:包括自動恒溫加熱系統、高溫過濾干燥系統、聲光報警功能、定量加液與污染控制等。
Auxiliary system: including automatic constant temperature heating system, high temperature filtration and drying system, sound and light alarm function, quantitative liquid addition and pollution control, etc.
全自動超聲波清洗機的典型清洗工序包括:上料→熱浸洗→上升脫液→超聲精洗→上升脫液→超聲精洗→上升脫液→蒸汽浴洗→上升冷凍干燥→烘干→出料。
The typical cleaning process of a fully automatic ultrasonic cleaning machine includes: feeding → hot-dip washing → ascending dehydration → ultrasonic precision washing → ascending dehydration → ultrasonic precision washing → ascending dehydration → steam bath washing → ascending freeze-drying → drying → discharging.
在應用方面,全自動超聲波清洗機在五金制品領域用于除油、去污、防銹油脂清除、電鍍前處理等。在醫療器械領域,可實現醫療器械的深度清潔與合規處理。在電子行業,用于半導體硅片、電子元件表面的出色去污。在鐵路領域,用于車廂空調清洗、車頭部件除銹等。設備還廣泛應用于電池、鐘表零件、汽車摩托車配件、壓縮機部件、珠寶首飾、眼鏡架、軸承等行業。
In terms of application, fully automatic ultrasonic cleaning machines are used in the field of hardware products for oil removal, dirt removal, rust proof grease removal, electroplating pretreatment, etc. In the field of medical devices, deep cleaning and compliance processing of medical devices can be achieved. In the electronics industry, it is used for efficient cleaning of semiconductor silicon wafers and electronic component surfaces. In the railway field, it is used for cleaning cabin air conditioning and rust removal of locomotive components. The equipment is also widely used in industries such as batteries, clock parts, automotive and motorcycle accessories, compressor components, jewelry, eyeglass frames, bearings, etc.
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